Product Category
The 3D Manipulator category is a specialized solution for stamping automation, addressing 3D material handling needs in stamping processes. Unlike traditional 2D handlers, they use tri-axis servo drives (adjustable X/Y/Z) and real-time punch press sync, suiting small-to-medium stamping lines. Key value lies in balanced precision (±0.2mm), efficiency (15-30 cycles/min), and adaptability—supporting common feeders (e.g., 3-in-1, swing) and custom options (e.g., IP65, specialized grippers) to fit workshop needs, cut defects, and ease maintenance.
Feature Box
Tri-Axis Servo Drive System
Enables flexible 3D material handling with adjustable X (300mm), Y (100mm), Z (100mm) axes. Full servo-driven design ensures fast response (<50ms) and smooth movement, solving height differences in stamping “stacking-picking” workflows.
Punch Press Sync & High Precision
Real-time synchronization with punch press crankshaft via servo motor + encoder, achieving 100% operational alignment. Boasts ±0.2mm positioning accuracy, minimizing mold collision risks and ensuring precise stamping.
Wide Compatibility & Customization
Works with common feeding systems (3-in-1 feeders, swing feeders, double-rack feeders) for easy retrofitting. Offers customizable options: IP54/IP65 protection (for dusty/oily workshops) and V-shaped/arc grippers (for irregular parts).
Safety & Efficiency Boost
Dual detection (mistake feeding circuit + vacuum/proximity sensors) protects equipment. Operates at 15-30 cycles/min, reducing defect rates by over 30% while simplifying maintenance via PLC touchscreen control.
Application
The 3D Manipulator is tailored to fit diverse stamping automation scenarios, addressing key needs like precision small-to-medium part production, existing line retrofits, and operation in harsh workshop environments.
Small-to-Medium Precision Stamping Lines
Ideal for producing small-to-medium stamping parts (e.g., electronic components, hardware fasteners) with strict precision requirements. The ±0.2mm positioning accuracy and tri-axis movement (X/Y/Z adjustable) ensure stable handling of thin materials or irregular workpieces, avoiding deformation during transfer—while the 15-30 cycles/min speed matches the throughput of mid-sized punch presses.
Automated Retrofit of Existing Stamping Lines
Perfect for upgrading traditional manual or 2D manipulator-equipped stamping lines. It supports seamless integration with common feeding systems (3-in-1 feeders, swing feeders, double-rack feeders) and is compatible with most punch press crankshaft signal interfaces. This allows quick retrofitting (typically within 72 hours) without replacing existing production hardware, significantly reducing automation upgrade costs.
Stamping Workshops with Special Environmental Needs
Suitable for stamping environments with dust, oil, or mild moisture (e.g., automotive part stamping, heavy-duty hardware stamping). With optional IP65 protection (standard IP54) and corrosion-resistant gripper materials, the 3D Manipulator maintains reliable operation in harsh workshop conditions—preventing equipment failure caused by environmental contaminants.
Product Advantages
Breakthrough 3D Handling Capability
Unlike traditional 2D manipulators limited to horizontal movement, this 3D model features adjustable tri-axis servo drives (X: 300mm, Y: 100mm, Z: 100mm). It directly solves the “height difference” pain point in stamping “stacking-picking” workflows, enabling seamless 3D material transfer with <50ms fast response—no need for additional auxiliary equipment.
Unmatched Precision & Sync Reliability
Equipped with servo motor + encoder linkage, it achieves 100% real-time synchronization with the punch press crankshaft. With ±0.2mm positioning accuracy (far exceeding the ±0.5mm average of belt-driven competitors), it minimizes mold collision risks and ensures consistent stamping quality, especially for thin or small precision parts.
Low-Cost Adaptability & Customization
It supports direct integration with 90% of common stamping feeding systems (3-in-1 feeders, swing feeders, double-rack feeders), allowing old line retrofits in 72 hours without replacing existing hardware (cutting upgrade costs by 40% vs. full-line replacement). Optional IP65 protection (standard IP54) and specialized grippers (V-shaped/arc) also fit dusty, oily, or irregular part scenarios.
Dual Boost to Safety & Production Efficiency
Dual safety detection (mistake feeding circuit + vacuum/proximity sensors) fully protects molds and equipment. Its 15-30 cycles/min adjustable speed reduces defect rates by over 30%, while the PLC touchscreen enables one-click parameter modification and real-time monitoring—slashing maintenance time and costs by 40% compared to manual or complex industrial control systems.
Resource
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- Kinglan feeder machine 2023.pdf
- 2024-02-22
- 34.47MB
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- High-Speed power press.pdf
- 2024-02-22
- 7.34MB
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- Kinglanpress Product Catalog.pdf
- 2024-02-22
- 11.86MB
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- Servo Press.pdf
- 2024-02-22
- 21.29MB
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Company Advantage（Why choose us）
With deep roots in stamping automation, we stand out by combining specialized expertise, tailored support, and an integrated ecosystem—ensuring your 3D Manipulator delivers maximum value for your stamping operations.
Specialized Expertise in Stamping Automation
As a national key high-tech enterprise with over 30 years in stamping equipment, we don’t just make machines—we focus on solving stamping-specific pain points (e.g., 3D material handling, precision sync with presses) that generic automation providers overlook. Our R&D team (32+ engineers, 5 with senior titles) has deep experience in tri-axis servo drives and punch press synchronization—exactly the core tech powering our 3D Manipulator. Backed by ISO9001 certification (since 2010), we ensure every manipulator is tailored to stamping workflows, not just "one-size-fits-all" automation.
Full-Cycle Support: From R&D to After-Sales
We stand out with end-to-end reliability for your 3D Manipulator investment: Customization: We adjust X/Y/Z axis ranges, gripper types (V-shaped/arc), or IP protection (IP54/IP65) based on your workshop’s dust/oil conditions or part specs—no extra wait for generic models. Quick Retrofits: Leveraging our knowledge of 90%+ common feeding systems (3-in-1, swing feeders), we help you integrate the manipulator into old lines in 72 hours (no full-line replacement needed). Post-Sale Peace of Mind: Our team provides real-time troubleshooting for servo sync or touchscreen issues, cutting maintenance downtime by 40% vs. third-party support.
One-Stop Stamping Automation Ecosystem
Testimonials
Li
Before using the 3D Manipulator, we relied on 2D handlers for electronic component stamping—but the height difference between stacking and press feeding caused 8% defect rates. The tri-axis (X/Y/Z) design fixed this instantly, and the ±0.2mm precision cut defects to 2%. What surprised us more was the retrofitting: it integrated with our existing 3-in-1 feeder in just 3 days, no new hardware needed. The PLC touchscreen also lets our operators adjust parameters without technical training—maintenance time dropped by half.
Marco
Our workshop has heavy oil and metal dust, so generic manipulators often failed after 6 months. The IP65-protected 3D Manipulator has run smoothly for 18 months now. Its real-time sync with our 160ton punch press is game-changing too: we used to have 1-2 mold collisions monthly, but now zero—thanks to the servo-encoder linkage. The 25 cycles/min speed also matched our press throughput, boosting daily output by 30% without adding shifts.
Zhang
We stamp 12 types of irregular-shaped hardware, so gripper compatibility was a big concern. The V-shaped/arc gripper options for the 3D Manipulator fit every part—no need to buy separate tools. Plus, the company’s one-stop service helped us pair the manipulator with their swing feeder and press: we used to coordinate 3 vendors, but now it’s all managed by one team. After 1 year, our total automation cost is 28% lower than before, and ROI hit 150%.
FAQs
Contact Us
Whether you need help with 3D Manipulator customization, stamping line integration, or after-sales support—our team is ready to provide tailored assistance. Reach out to discuss solutions that fit your operations.
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Keep in Touch With Us
If you have any questions or requirements regarding solutions, please feel free to contact our customer service team.Our professional team will provide you with detailed product information, answer your questions, and tailor the best solution to meet your needs.
Mob：0086-0571-88988111
E-mail：sales@kinglanpress.com
